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Dry-Type Transformers vs Oil-Immersed Transformers

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Dry-Type Transformers vs Oil-Immersed Transformers
  • By ZTELEC GROUP
  • 2025-02-28

In power systems, transformers play a crucial role, and dry-type transformers and oil-immersed transformers, as two mainstream types, often leave people struggling to choose. Which transformer is more suitable for your needs? This article will delve into the differences between dry-type transformers and oil-immersed transformers from multiple perspectives to help you make an informed decision.

Structure and Working Principle

Dry-Type Transformers: As the name suggests, dry-type transformers do not use liquid insulating media. Instead, they use air or solid insulating materials (such as epoxy resin) for insulation and heat dissipation. Their windings are typically made of copper or aluminum wires and are treated with vacuum pressure impregnation to enhance insulation performance and mechanical strength.

Oil-Immersed Transformers: Oil-immersed transformers use mineral oil or other insulating oils as insulating and cooling media. Their windings are immersed in insulating oil, and heat is dissipated through natural convection or forced circulation of the oil.

 Dry-Type Transformers

Performance Comparison

Feature Dry-Type Transformers Oil-Immersed Transformers
Safety Oil-free, excellent fire resistance, suitable for high-rise buildings, subways, and other places with high fire safety requirements Risk of oil leakage and fire hazards, requiring comprehensive fire protection facilities
Environmental Friendliness Oil-free, pollution-free, environmentally friendly Risk of insulating oil leakage, potentially causing environmental pollution
Maintenance Costs Simple structure, easy maintenance, no need to replace insulating oil Regular checks of oil level and quality, replacement of insulating oil required, higher maintenance costs
Operational Efficiency Slightly lower efficiency, higher losses Higher efficiency, lower losses
Overload Capacity Weaker overload capacity Stronger overload capacity
Noise Level Lower noise Higher noise
Size and Weight Smaller size, lighter weight Larger size, heavier weight
Cost Higher manufacturing cost Lower manufacturing cost

Application Scenarios

Dry-Type Transformers: Suitable for places with high safety and environmental requirements, such as high-rise buildings, subways, airports, hospitals, and data centers.

Oil-Immersed Transformers: Suitable for cost-sensitive places with lower fire safety requirements, such as industrial and mining enterprises, and substations.

How to Choose the Right Transformer?

Choosing the right transformer requires considering the following factors:

Usage Environment: Places with high fire safety and environmental requirements should prioritize dry-type transformers.

Load Characteristics: Places with significant load fluctuations and frequent overload operations should choose oil-immersed transformers.

Budget: Oil-immersed transformers offer better cost-effectiveness for limited budgets.

Oil-Immersed Transformers

Future Development Trends

With increasing environmental awareness and technological advancements, the advantages of dry-type transformers in terms of safety, environmental friendliness, and maintenance costs are becoming more prominent, and their market share continues to grow. In the future, dry-type transformers will develop towards higher efficiency, energy savings, and intelligence, becoming the mainstream choice in the transformer market.

Dry-type transformers and oil-immersed transformers each have their pros and cons. The choice of transformer depends on the specific application scenario and requirements. When selecting a transformer, factors such as safety, environmental friendliness, maintenance costs, operational efficiency, overload capacity, noise level, size and weight, and cost should be comprehensively considered to choose the product that best suits your needs.

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  • Dry-Type Transformers,Oil-Immersed Transformers

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